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|Shape:||Round, Square, Rectangular, Disc, Cylinder||High Strength:||Excellent Strength And Stiffness Per Unit Weight.|
|Good Anti Electromagnetic Interference And Shield:||Stable Dimensionally And Easy Processing.||DAMPING:||Absorbs Vibration For Longer Life, While Retaining Dimensional Stability|
|Light Weight:||Density Is 1.78, Less Than Aluminium 33%||Rapid Heat Dissipation:||Ideal For A Broad Range Of Operating Temperatures, From 350 Degrees Fahrenheit To -30 Degrees Fahrenheit.|
|Weldability:||Strong Weldments Up To 95% Of Parent Metal, With Minimal Porosity.||Salvage:||Scrap Retains A Consistently High Level Of Value|
Extruded bar, Profile and Machined Components
The process for extruding magnesium wrought material is almost the same as the process for extruding aluminium materials. Most common is direct extrusion without a lubricant.
Cylindrical ingots are heated to 300-400 degrees Celsius (depending on the used alloy) and pressed through dies with manifold cross- sections. This procedure ensures a clean metallic surface and non-porous microstructures that are really important for high-tech materials and special requirements.
The maximum extrusion speed depends on the alloy that’s been used and defines the price. The alloy AZ 31 is easier for extrusion, and the most difficult alloys are for example AZ 80 and ZK60 The extrusion speed is sometimes more than ten times slower for these alloys.
The special shapes and cross-sections of the magnesium extrusions can be designed with considerable freedom. Extruded shapes are separated into solid and hollow profiles according to the complexity factors and the cross-sections. Full rods, flat bars and shapes without embedded planes belong to the first type, while hollow profiles include one or more completely enclosed cavity or bay region.
The minimum wall thickness is determined by the alloy and form of the profile. For small or medium size profiles in alloy AZ31 the minimum wall thickness is about 1 mm. Wall thickness in multiple walls with bosses, flanges, ribs, slits and indentations can be incorporated into a new designed product to maximize the mechanical properties.
With some of the alloys it’s possible to extrude magnesium on the standard dies that are normally used for aluminium extrusions with a small correction to the die. Because of this there is a wide range of standard profiles (for example flat/angle/rectangular –square and round tubes/ U-shape/H-shape etcetera) that can be extruded without big investments in new dies. The second added value for the customer is that for new designed profiles, he only needs to invest in one single die for extruding profiles in aluminium and magnesium.
After extrusion there are several steps necessary before the extruded profile can be used for constructional components with the required strength for example stretching and special heat treatment.
XYMCO’s capacity for the extrusion:
Bar: Max. Diameter: 300mm;
Tube: Max. OD: 600mm x thickness 125mm
Flat bar: 920 x 160mm
U-Shape: 800 x 300mm
Rectangular: 700 x 200mm
Square tube: 430 x 430mm
Max. Length for the above items: 30meter/each
We also can extrude special shape profiles according to customer’s drawings, and we have good machining capabilities.
Applications of our extruded products:
The special characteristics of magnesium such as its light weight and damping capacity make it therefore, a material that is readily used in several different applications.
|Engine blocks||Steering column parts||Seat components|
|Bed plates||Brake and pedal brackets||Roof panels|
|Transmission houses||Airbag retainers||Fuel tank covers|
|Transfer cases||Radio frames + heatsinks||Engine hoods|
|Head covers||Radio covers||Rear deck lids|
|Oil pans||Mirror brackets||Full magnesium doors|
|Knee bolsters||Door handles||Wheels|
|Steering wheels||Front ends||Radiator supports|
Sport and Leisure
|Luggage frames||Suit cases||Tennis rackets|
|Bicycle frames||Camping equipment||Snowshoes|
|Mountain bike frames||Eyewear frames||Bull floats|
|Cellular phones||Multi-media housings||Camcorders|
|Antenna housing||Camera Housings||Electric shavers|
|Loudspeaker frames||Projector frames||Printers|
|Train Seats||Aviation components||Turbine engines|
|Truss constructions||Cargo floors||Powertools|
|Chain saws||Concrete trowels||Wall saws|
XIAN YUECHEN METAL PRODUCTS CO., LTD. (XYMCO) R&D the magnesium based Rare Earth Alloys from 2004. They are widely used for aviation, aerospace, machinery, power plant, auto and railway. Following is the available alloys:
|Name||Alloy Grade||Main alloy content (%)||Specification||Inclusion (%)||Form|
|Mg-Nd Alloy||Mg-Nd25||Nd: 25±2％||HB7264-96||As per HB7264-96||Square|
|Mg-Zr Alloy||Mg-Zr25||Zr: 25±2％||HB6773-93||As per HB 6773-93||Square, round bar|
|Mg-Sc Alloy||Mg-Sc||Sc: 2％～10％||As per customer requirement||Square, round bar|
|Mg-Y Alloy||Mg-Y||Y: 20％～70％||High purity||Less than 100ppm||Round bar|
|Mg-Gd Alloy||Mg-Gd||Gd: 20％～70％||High purity||Less than 100ppm||Round bar|
Both the small quantity and big quantity per order is available
Other Magnesium based Alloys:
AE811S, ZE41A, WE43, WE54, WE94
Mg-La Alloy; Mg-Sb Alloy; Mg-Ce Alloy; Mg-Sr Alloy; Mg-Er Alloy; Mg-Sn Alloy; Mg-Yb Alloy; Mg-Ir Alloy; Mg-Dy Alloy; Mg-In Alloy; Mg-Re; Mg-Ti; Mg-Re (La); Mg-Co; Mg-Mn; Mg-Si; Mg-Ca; Mg-V; Mg-Fe; Mg-Zn; Mg-Ni; Mg-Al-Sc; Mg-Cu; Mg-Y-Ni; Mg-Al; Mg-Al-Zn.
We also produce special magnesium based master alloys as customer’s requirements.
1. Small order quantity available
2. Professional engineering team and sales team
3. Payment: T/T & Western Union
4. OEM/ODM Supporttable
5. Free samples provided
6. Competitive price and high quality
1. Q: Are you a factory or trading company?
A: We are direct manufacturer located in Xi'an, Shaanxi province, and have our equipment!
2. Q: Are your products customized?
A: Yes,the products in the website are only the common type or the previous types, we can supply the new products according to your requirements or drawings.
3. I do not know how to use your product ?
Do not worry ! We can supply technical guidance together with products.
4. Q: How can I get some samples?
A: Several samples are freely offered for buidling the business long-term relationships and letting our customers believing the quality of our products.